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Metal Trautman Hook · 31 March 06 by Jesse Crossen

We sent the Trautman Hook design off to ProMetal and the printed metal parts arrived yesterday. Today, we got finishing tools (screws, drill bits, a tap, and a die) from McMaster-Carr and put the device together. Here are some pictures of the parts when we got them:

Trautman Hook parts made with the ProMetal process Trautman Hook parts made with the ProMetal process Closeup of a Trautman Hook part made with the ProMetal process

As you can see in the closeup, the printed surface is a bit grainy, but not unattractive, and vibratory tumbling would help it look smoother. After a little drilling and threading, it went together without a hitch. Here’s the assembled device:

A Trautman Hook made with the ProMetal process A Trautman Hook made with the ProMetal process A Trautman Hook made with the ProMetal process

The action is smooth and the backlock is tight, the only issue is that the grippers don’t line up perfectly, probably due to the fingers warping a little during heat treatment. The total error is about 0.050 inches.

The next step is to test it with a body-powered harness, then we’ll try to break it to see where it needs to be stronger. Also, we’re already planning on making a few revisions that would make the device more durable. The cost of this prototype was $500 (ProMetal’s minimum order) plus about $50 for finishing tools. Thanks to Kenneth Heide, CPO for funding it.

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